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Cut costs and go green
June 1st 2008

Thermal fluid heaters from Babcock Wanson claim to reduce process heating energy costs and increase plant operating efficiency by 20% to 50% in comparison with steam heating. All Babcock Wanson thermal fluid heaters can be supplied to burn any of a range of liquid or gaseous fuels, with low exhaust emissions because of their high combustion efficiency.

A parallel range of heat recovery thermal fluid heaters is also increasingly contributing to the reduction in operational costs in a wide range of process plant gaining maximum advantage from energy in waste heat.

The Babcock Wanson TPC LN thermal fluid heater is available in fourteen models with heat outputs from 298 kW to 2620 kW. It is a fully automatic coil-type multi-pass heater with an integrated burner and control system, and is equipped with safety devices that maximise thermal fluid life by matching the fuel input to the plant energy requirements through generously sized combustion chambers and heating surface. The TPC LN has the particular advantage that it is available in either vertical or horizontal form at to suit the application.

The twelve models of the Babcock Wanson TPC B range of thermal fluid heaters cover outputs from 100kW to 7000kW and are again coil design in oil, gas or dual firing versions. Thermal fluid flow and temperature are continuously monitored for optimum heat transfer conditions within the heater and at the end process heat user.

Normally installed with a Babcock Wanson circulating pump group and a combined deaerator, thermal buffer and expansion tank, Babcock Wanson thermal fluid heaters can be fully integrated into a process control system to be remotely operated or managed by computer or telemetry.

Operation is within a closed low pressure liquid phase loop system containing heater and process users.The normal temperature range is from 120°C to 320°C.The energy losses from a thermal fluid system are restricted to minimal surface heat losses from what are highly insulated surfaces.The savings accrue from having no blowdown or condensate trap losses, no effluent losses, no losses as a result of corrosion damage (thermal fluid systems are corrosion free) and having the highly efficient combustion systems fitted to all Babcock Wanson fired products.

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