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Installation in under two days
April 1st 2008

After a reinvestment programme,VRS Automotive needed to install a new air supply system. The company had intended to use a 'galv' system but it was pointed out that such a system would be both slow and very expensive to install because of the need to cut and thread steel pipe. Also, compressed air is not always completely dry and corrosion of the pipe's inner lining could reduce the efficiency of air tools.

VRS Automotive then decided to use the John Guest Push Fit System.It is made up of push in fittings and rigid pipe colour coded blue.Pushing a pipe into a fitting produces an instant leakproof connection, immediately ready for use.The pipe is easily cut to length using pipe cutters.

The need for a very flexible system with lots of take off points and the ability to extend and reconfigure when required were important reasons for choosing the System.

The System, which had some 300 metres of pipework and around 200 fittings, proved to be even easier than expected to install.Using their own employees with no previous experience of installing an air supply, VRS had the system installed and running in less than 2 days.

Even though the system travels over a fairly long distance,the smooth bore of the pipe and low pressure drop within the fittings means the comparatively small size of the pipework was found to be adequate.

The many take off points were made up of Water Trap Tees, a length of blue pipe and a Wing Back Elbow.

The Water Trap Tee has an inside arrangement which means air can pass to the take off point with minimum headloss without allowing moisture to follow.The water is retained in the line to be drawn off at a suitable location.

Simon Fox of VRS reported that he found it very quick and easy to install and will certainly be using it again when extensions or alterations are required.He was especially impressed by the speed of response he got from John Guest and from distributor Beaumanor Engineering who were able to advise on the installation and also provide a next day delivery of the parts required.

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